New Original Omron CP1L-EM40DR-D Compact PLC Controller 24DI 16DO Relay Ethernet Module

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New Original Omron CP1L-EM40DR-D Compact PLC Controller

1. Product Overview

The CP1L-EM40DR-D is a compact, cost-effective programmable logic controller (PLC) developed by Omron, belonging to the classic CP1L compact PLC series with built-in Ethernet communication function. This unit is a relay output type CPU integrated controller, equipped with 24 digital input points and 16 digital relay output points, targeted at small-scale automation applications including packaging machinery, conveyor lines, injection molding auxiliary equipment, food processing machines, and small assembly stations.
It adopts a DC 24V power supply design, supports standard industrial communication protocols, and reserves expansion interfaces for additional I/O modules, analog modules and special function boards. As an original factory new unit, it undergoes full factory testing for stability, anti-interference performance and long service life, suitable for factory floor harsh industrial environments with vibration, dust and electromagnetic interference. The embedded Ethernet port enables direct connection to HMI, upper computer SCADA systems and other PLCs to realize data upload, remote monitoring and program download without external communication adapters.

2. Main Functions

2.1 Digital I/O Control

  • 24 DC digital inputs (24V sink/source compatible), supports high-speed input signals for encoders and proximity sensors
  • 16 relay contact outputs, maximum load 2A per point, applicable to control solenoid valves, indicator lights, small contactors
  • Built-in 4 axes high-speed counter function, supports incremental encoder signal collection for position tracking
  • Pulse output auxiliary positioning function for simple stepping motor control via external pulse output modules

2.2 Communication Functions

  • Integrated 10/100Mbps Ethernet port: supports Modbus TCP, FINS, HTTP protocols
  • Built-in RS-232C serial port: connects barcode readers, small HMIs, serial printers
  • Optional RS-485 expansion board for Modbus RTU multi-device networking
  • Remote program upload/download, online monitoring and fault diagnosis through Ethernet

2.3 Logic & Data Processing

  • Standard ladder diagram (LD), function block diagram (FBD), structured text (ST) programming supported via CX-Programmer software
  • Built-in timing, counting, comparison, arithmetic and PID closed-loop control instructions
  • Data register storage for production parameters, batch records and fault log storage
  • Interrupt response function for fast emergency signal processing with millisecond-level response speed

2.4 Expandability

  • Supports CP1W series expansion I/O modules, analog input/output modules, temperature sensor modules
  • Compatible with optional function boards: analog adjustment, serial communication, high-speed pulse boards
  • Up to 7 expansion modules can be connected to expand total I/O capacity for medium small automation equipment

2.5 Safety & Fault Diagnosis

  • Overvoltage, overcurrent and short-circuit protection for internal circuits
  • Real-time fault code display on unit LED indicators (power, error, Ethernet communication, I/O status)
  • Power failure data retention via built-in capacitor, important parameters stored in non-volatile memory

3. Technical Specifications

Item Technical Parameter
Model CP1L-EM40DR-D
Power Supply DC 24V (Allowable voltage range: DC 20.4V ~ 26.4V)
Total I/O Points 40 Points (24 Digital Input + 16 Relay Digital Output)
Digital Input Specification DC 24V, 7mA input current per point, sink/source universal
Relay Output Specification NO contact, rated load AC250V 2A / DC24V 2A, mechanical life 20 million times
Ethernet Interface 1 × RJ45 10/100 Base-TX, auto MDI/MDI-X
Serial Interface Built-in RS-232C port (DB9 connector)
High-speed Counter 4 axes, maximum input frequency 100kHz
Program Capacity 10,000 steps maximum user program storage
Data Memory 32K words data registers, non-volatile memory for parameter saving
Execution Speed Basic logic instruction: 0.1μs per instruction
Operating Ambient Temperature 0°C ~ 55°C (operation); -20°C ~ 75°C (storage)
Ambient Humidity 10% ~ 90% RH, no condensation
Vibration Resistance IEC 61131-2 standard, 10–150Hz frequency range
Protection Class IP20 (only for cabinet installation)

4. Product Dimension & Weight

4.1 External Dimensions

  • Width: 190 mm
  • Height: 90 mm
  • Depth: 60 mm

4.2 Weight

  • Net weight: 0.72 kg
  • Gross weight (original factory packing box): 0.95 kg

4.3 Installation Standard

Standard 35mm DIN rail mounting, reserved screw fixing holes for fixed installation without DIN rail.

5. Core Technical Features

  1. All-in-one integrated design with native Ethernet, eliminating extra communication module cost and saving cabinet space.
  2. Relay output design with wide load compatibility, directly driving most low-power industrial actuators without intermediate relays.
  3. Dual communication channels (Ethernet + RS-232) support simultaneous connection of upper monitoring system and local peripheral equipment.
  4. Compact slim housing, optimized layout for small electrical control cabinets of mini machinery.
  5. Powerful built-in PID control block, directly realizes temperature, pressure and flow closed-loop regulation without external controllers.
  6. High anti-interference circuit design conforming to IEC industrial EMC standards, stable operation under strong electromagnetic field environment.
  7. Universal CX-One programming software platform, unified programming, simulation and online debugging for all Omron CP series PLCs.
  8. Fast interrupt processing capability, suitable for high-speed detection and emergency stop control scenarios.
  9. Expandable modular architecture, flexible increase of analog signals, temperature acquisition and extra I/O points according to equipment upgrade demand.
  10. Long service life original electronic components, factory strict aging test to reduce on-site failure rate.

6. 10 Similar Function Omron Compact PLC Products (CP1L Series Ethernet CPU)

  1. CP1L-EM30DR-D: 30-point integrated PLC, 18DI + 12 relay DO, built-in Ethernet, DC power supply, small-size basic Ethernet CPU
  2. CP1L-EM30DT-D: 30-point transistor sink output Ethernet PLC, high-speed pulse output for stepping servo control
  3. CP1L-EM40DT-D: 40-point transistor output Ethernet CPU, 24DI + 16 transistor DO, supports high-frequency pulse positioning
  4. CP1L-EM40DR-A: AC 100-240V power version of 40-point relay Ethernet PLC, mains power supply without DC power unit
  5. CP1L-EM60DR-D: 60-point large capacity compact Ethernet PLC, 36DI + 24 relay DO for more I/O demand equipment
  6. CP1L-EM60DT-D: 60-point transistor Ethernet CPU, multi-axis high-speed pulse output for multi-position automation machines
  7. CP1L-M40DR-D: 40-point relay CPU without built-in Ethernet, supports external Ethernet expansion board for cost-sensitive projects
  8. CP1L-M30DT-D: 30-point transistor basic CPU, compatible with CP1W communication expansion modules to add Ethernet function
  9. CP1L-EL20DR-D: 20-point ultra-compact Ethernet relay PLC, minimal footprint for micro automatic equipment
  10. CP1L-EL20DT-D: 20-point tiny transistor Ethernet PLC, used for small conveying equipment and testing fixtures
WHO WE ARE

About us

Located in Kunshan, China, Atifts Technology Co., Ltd. is a well-known enterprise specializing in electronic components distribution. We specialize in the sales of global brands of industrial automation components, with a wealth of experience in foreign product agents, and many of the world's leading manufacturers such as Keens, Schneider, SMC, ABB, Siemens, and other world-renowned manufacturers to establish a long-term and stable relations of cooperation.

Atifts Technology Co., Ltd. @ 2024

Over the years, we have always adhered to the "pioneering, pragmatic, standardized, innovative" management philosophy, and constantly promote the close integration of products and market demand. We firmly believe that only by constantly exploring new market areas, doing a good job in every detail, standardizing business processes, and continuously innovating products and services can we ensure that our products are more adaptable to market changes and meet the diversified needs of our customers. Since the founding of the company, we have always adhered to the core concept of "survival by quality", and are committed to providing customers with high-quality electronic components. At the same time, we take specialized R & D manufacturing as the goal, market-oriented development strategy to ensure that our products are always in the forefront of the industry.
With excellent product quality, professional technical service and good market reputation, Kunshan Autofits Technology Co.,Ltd. has won the trust and support of our customers. We look forward to working with more partners hand in hand, to achieve long-term win-win relationship, and jointly promote the prosperity of the electronic components industry.
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